Glass bottle three-cap filling production line with high degree of automation
The glass bottle three-screw cap filling production line is composed of automatic bottle washing machine, atmospheric pressure filling machine, automatic sealing machine and conveying system. The whole production line is linear and is a separate assembly line. This machine is made of high quality SUS304 stainless steel, with reasonable structure, convenient operation and wide application range. It is an ideal equipment for small and medium-sized beverage manufacturers.
The glass bottle three-screw cap filling production line adopts the built-in mechanical gripper type, which is a capping head. For the glass bottle, the tri-rotating and four-rotating cap capping has a low success rate, and the problem of easy-to-wear capping has been treated in a targeted manner. The softened material is used for the contact area with the cover body to ensure the success rate of the screw cap, and at the same time, the screw cap torque is calculated through the bottle sample by calculation. Guaranteed sealing. The filling uses the in-cylinder vacuum method to ensure the liquid level consistency of the liquid filling and prevent the liquid surface from overflowing the bottle mouth to produce mold.
(1) The machine is compact in structure, complete in control system, convenient in operation and high in automation;
(2), the shape of the bottle can be changed only by replacing the star wheel of the screw cap, and the curved guide plate can be realized;
(3) The parts in contact with the materials are made of high quality stainless steel, no dead corners and easy to clean;
(4), the glass bottle three-cap filling production line adopts high-speed filling valve, the liquid level is accurate without liquid loss, ensuring the filling process requirements;
(5) The capping head adopts a magnetic constant torque device to ensure the quality of the cap and does not damage the cap;
(6) Adopting an efficient cover system with perfect automatic control and protection devices;
(7), with a complete overload protection device, can effectively protect the safety of equipment and operators;
(8), the control system has the functions of production speed control, lack of cover detection, card bottle self-stop and production count;
(9) The main electrical components and pneumatic components are all world products;
(10) The whole machine operation adopts advanced touch screen control, which can realize man-machine dialogue operation.
The glass bottle three-cap filling filling production line combines the functions of washing, filling and capping on one body, and realizes the whole process of automation. It is suitable for filling high-temperature polyester bottles with juice drinks, fruit tea drinks, and also for mineral water. Pure water and other non-gas beverages, this machine is made of high quality SUS304 material. The main parts are precision machined by CNC machine tools. The whole machine adopts advanced photoelectric detection to check the running condition of each component. It has no bottle and no filling, no bottle. The cover is provided with a high degree of automation and a simple man-machine interface operation display.
Main performance of the equipment:
1) The air feeding device is used for the bottle, and the hanging card bottleneck method is adopted. The bottle speed is fast and the bottle is not deformed.
2) The rinsing bottle mouth adopts the advanced card bottleneck technology to avoid contact with the threaded port, which is more sanitary. The bottle is transported by the bottle neck technology. The bottle shape does not need to be adjusted, and only the guard plate related to the diameter of the bottle body needs to be changed.
3) The glass bottle three-cap filling production line adopts the valve lifting technology, and the filling valve adopts the new micro-pressure filling principle, which is quantitative and accurate.
4) The screw cap adopts the cap screwing technology introduced by France, and the capping device selects the low position installation and the horizontal cover.
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