Key evaluation factors affecting the quality of hybrid equipment

Zyzhan guide: With the continuous development of Chinese industry, the development of hybrid systems and hybrid equipment will become stronger and stronger. Mixing covers the entire industrial sector, such as chemicals, food, building materials, pharmaceuticals, fertilizers, and we use at least one step in the production process every day.

Mixing refers to the physical joining of two or more materials without any chemical changes. It includes self-flow mixing and mechanical mixing. Self-flow mixing refers to the movement between materials, and achieves uniform mixing after Zui through self-friction; mechanical mixing refers to uniform mixing of materials after mechanical forced action, general gas mixing for self-flow mixing; three-dimensional mixing equipment The mixing is a combination of gravity mixing and mechanical mixing; the mixing in which the mixing container does not move in all mixing is mechanical mixing.

The evaluation of the quality of the hybrid equipment is based on different physical quantities.

1. Mixing uniformity: Analyze the physical quantity of materials involved in good or bad, obtained by probability theory, and the mixing uniformity is determined by the type of mixing equipment.

2. Dead angle: refers to the physical phenomenon that the material can not participate in the mixing in the mixing container. The percentage of dead angle is the physical quantity to evaluate the quality of the mixing equipment.

3. Mixing time: The physical quantity of the mixing speed is evaluated, which refers to the time when different materials start to mix until the mixing reaches the uniformity requirement. The mixing time is determined by the type and model of the mixing equipment.

Increasing the gas permeability of the mixture increases the output of the sintering machine, and the pellet is made into a sintered mixture by a mixer. Effective measures to improve the quality of sintered ore and reduce the energy consumption of sintering. The principle of making a ball using a mixer is that the mixture rolls into a ball in the mixer. The mixture is rolled into a ball on the one hand in the mixer, and the ball that has already been balled on the other hand is subjected to rolling impact damage, rolling friction damage, and throwing and breaking damage of the mixture in the mixer.

If the mixer's process parameters and liner design are unreasonable, the mixture will not only roll but also slide and unload in the mixer. The sliding and unloading process of the mixture in the mixer cannot make the ball, and it has a destructive effect on the small balls in the mixture. The mixer optimization design revolves around how to extend the rolling distance of the mixture in the mixer and reduce the impact, friction, sliding and unloading of the mixing balls in the mixer.

Mixer granulation technology is:

1 Optimized transformation of process parameters such as speed, inclination and filling rate of the mixer.

2 The inside of the mixer is provided with a patterned nylon lining. The main purpose of the rhombic lining with a pattern inside the mixer is to improve the pelling effect.

Previously mixers used liners with lifting plates. On the one hand, the effective working diameter of the mixer is reduced, and on the other hand, the lifting plate is loaded during operation, so that the mixture forms a drop in the mixer, which is disadvantageous for the ball making. When the mixer is working, the friction mixture is used to bring the sintering mixture to a certain height, so that the mixture forms a regular rolling in the mixer, which is very beneficial for the mixture to make the ball.

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